Ultrasonic Coating System

Your partner in analytical innovation and performance.

Engineered for precision and consistency, our ultrasonic coating systems deliver uniform thin-film coatings across R&D and high-volume production. Trusted across fuel cells, solar, medical, microelectronics, glass, and other industrial applications.

FlexiCoat System

Fully automated, programmable standalone system with coordinated XYZ motion control using Windows-based software and user-friendly teach pendant with trackball. Versatile mid to high-volume or pilot scale production thin film coatings. Can be configured with standard SMEMA conveyor for inline coating solutions.

ExactaCoat System

The ExactaCoat™ is most versatile laboratory coater. It’s a fully programmable, benchtop coating system designed for R&D, process development, and low-volume production. Engineered with Sono-Tek’s advanced ultrasonic spray nozzle technology, the ExactaCoat delivers uniform, repeatable thin-film coatings with micron-level precision across a wide range of substrates.

MediCoat DES System

Full turn-key coating system for applying anti-restenosis drug polymer coatings onto implantable cardiac stents. Configured with MicroMist or AccuMist air shaping systems and 180kHz ultrasonic nozzles.

Applications

  • Hydrogen Electrolyzers
  •  Fuel Cell
  • Solar Cell
  • Battery Layer Coatings
  • Spray Pyrolysis & TCO
  • Stents
  • Balloons
  • Diagnostic Devices
  • Implantable Membranes
  • Plastic Laser Welding
  • Nanoparticle Freeze Drying
  • Medical Textiles / Bandages / Mesh
  • Bioaerosol / Cell Culture / Biomist
  • Microneedle Patches
  • Blood Collection Tubes / Syringe Barrels
  • Blades / Surgical Tools / Anastomosis Staples
  • Spray Drying
  • Float Glass
  • Functional Coatings
  • Protective Coatings
  • Vacuum Chamber Deposition
  • Lenses
  • Electrochromic
  • Automotive
  • Aluminum Flux Brazing
  • Aerospace / Aviation
  • Advanced Textiles
  • Injection Mold Release
  • Food Manufacturing & Packaging
  • Solder Powder
  • Wave Solder Fluxing
  • Selective Solder Fluxing
  • OEM Fluxing Partners
  • Polyimide, Quantum Dots & Photoresist Coatings
  • CNTs, Nanowires, Conductive Inks & Nanomaterials
  • EMI Shielding Spray Coatings
  • Sensors
  • MicroLED / OLED / Advanced Displays
  • Flip Chip Fluxing
  • MEMs / Semiconductor Photoresist
  • Polyimide
  • Protective Films for Dicing